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Polyurethane Great Wall Board Roofing
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Polyurethane Great Wall Board Roofing

Positioning: Benchmark of New-Generation Roof Enclosure System Polyurethane Great Wall roofing board is a composite board developed for the four core needs of modern building roofs: energy saving, durability, high efficiency and aesthetics. Its name comes from the unique concave-convex wavy...

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Description

Positioning: Benchmark of New-Generation Roof Enclosure System

 

 

Polyurethane Great Wall roofing board is a composite board developed for the four core needs of modern building roofs: energy saving, durability, high efficiency and aesthetics. Its name comes from the unique concave-convex wavy cross-section of the board, which not only reproduces the structural aesthetics of the Great Wall, but also strengthens the mechanical properties of the board. The product adopts a three-layer composite structure of "high-strength color-coated steel plate + high-density polyurethane core material + bottom-sealing steel plate", formed by constant temperature and pressure composite technology, realizing the integration of four functions: thermal insulation, structural load-bearing, waterproof and anti-seepage, and decorative beautification. It completely solves the pain points of traditional roofing materials such as "poor insulation, easy leakage, complicated construction and short service life", and is widely used in roofing projects of various industrial, commercial and civil buildings.

 
Core Value
 

Four-Dimensional Breakthrough from Tradition

Great Wall Insulation Aluminum Panel

Energy-Saving Innovation: First Choice for Ultra-Low-Carbon Buildings

The core insulation layer adopts high-density rigid polyurethane foam material with a thermal conductivity as low as 0.022W/(m·K), which is far superior to the EU CE energy efficiency standard. With a closed cell rate of over 95%, the board can effectively block water vapor penetration and avoid the attenuation of energy-saving performance caused by damp insulation layer. After long-term use, the thermal insulation effect can still maintain more than 90% of the initial state, significantly reducing the energy consumption of building heating and cooling and helping to achieve the goal of ultra-low carbon buildings.

Structural Upgrade: "Protective Shield" for Harsh Environments

The surface layer is made of 0.4-0.6mm thick high-zinc color-coated steel plate. After fluorocarbon coating treatment, its salt spray corrosion resistance reaches more than 5000 hours, which can adapt to harsh environments such as coastal high salt spray and industrial pollution, and the surface can remain rust-free and fade-free after long-term use. The wavy structure of the board is optimized by finite element analysis, and its bending bearing capacity is 65% higher than that of a flat plate of the same thickness. It can bear a uniform load of 0.5kN/㎡, meeting the normal walking needs of roof maintenance personnel. According to third-party testing, the board can resist level 12 typhoons (wind speed 32.7m/s) and hail impact with a diameter of 50mm, and has adaptability to all climatic environments.

Great Wall Insulated Aluminum Tile
Sunroom Roof Great Wall Aluminum Plate

Waterproof Revolution: One-Time Construction, Lifelong Anti-Seepage

Innovatively adopts a dual waterproof design of "structural self-waterproofing + sealing reinforcement". The edge of the board is equipped with a bite-type lock edge, which forms a labyrinth waterproof channel when spliced, blocking the direct penetration path of rainwater. The lap joint uses weather-resistant silicone sealant, which still does not crack after 500 cycles of high and low temperature tests from -40℃ to 80℃, adapting to extreme temperature difference environments. The surface of the board is smooth and has a wavy drainage slope, and the rainwater discharge speed is 30% higher than that of a flat roof, which greatly reduces the risk of roof water accumulation and achieves the waterproof effect of long-term anti-seepage with one construction.

Efficiency Improvement: Construction Period Reduced by 60%

The unit area weight of the product is only 10-15kg/㎡, no large hoisting equipment is needed, and the installation can be completed by a team of 2-3 people. The effective width of the board is 900mm, and the length can be customized according to the roof size (up to 6 meters), which can significantly reduce the number of splicing seams. No on-site cutting is required during installation, only special self-tapping screws are needed for fixing, and a screw spacing of 500mm can meet the fixing requirements. The operation is simple and easy to learn, adapting to the technical level of construction teams in different regions, effectively shortening the construction period and reducing labor costs.

Sunroom Roof Great Wall Aluminum Plate

 

Key Technical Parameters

Technical Indicator

Parameter Range

Testing Standard

Total Board Thickness

40mm, 50mm, 75mm, 100mm

GB/T 23932-2009

Panel Material & Thickness

0.4-0.6mm color-coated steel plate (zinc coating ≥120g/㎡)

GB/T 12754-2019

Polyurethane Core Density

40-50kg/m³

GB/T 6343-2009

Thermal Conductivity (25℃)

≤0.022W/(m·K)

GB/T 10294-2008

Fire Rating

Class B1 (Flame-Retardant)

GB 8624-2012

Flexural Strength

≥18MPa

GB/T 23932-2009

Salt Spray Corrosion Resistance

≥5000h no rust

GB/T 10125-2021

Service Life

15-20 years

Actual project verification

 

 

 

Typical Application Scenarios

Suitable for auto parts factories, electronic component workshops, pharmaceutical production workshops and other scenarios, it can meet the core needs of constant temperature production, corrosion resistance and easy maintenance, helping industrial buildings achieve energy saving and consumption reduction goals.
product-60-60

Industrial Buildings

Can be applied to public places such as school gymnasiums, community malls, exhibition centers, etc., with the advantages of efficient construction, beautiful and durable, and convenient maintenance, adapting to the high utilization rate of public buildings.
product-60-60

Public Buildings

Suitable for cold chain logistics warehouses, e-commerce sorting centers, dangerous goods warehouses and other places, it ensures the safety of stored items and reduces the maintenance cost of storage environment with excellent thermal insulation and waterproof performance.
product-60-60

Commercial Warehousing

 

Sunroom Roof Great Wall Aluminum Plate
Installation Precautions

1. Base Treatment: Ensure the roof base is flat, dry and free of debris, the flatness error should be controlled within 5mm/2m, and the base bearing capacity should meet the requirement of ≥0.5kN/㎡;

2. Laying Principle: Lay along the slope according to the roof drainage direction, the lap length of adjacent boards is not less than 100mm, and the lap joints should be aligned and kept straight;

3. Fixing Standard: Fix with self-tapping screws with waterproof washers, screw spacing 500mm, distance from the board edge ≥50mm, ensure firm fixing and waterproof sealing;

4. Sealing Treatment: Apply weather-resistant silicone sealant on lap joints and screw caps, the glue layer thickness is 3-5mm, and the width covers 5mm on both sides of the joint;

5. Environmental Requirements: Avoid construction in rainy days, strong wind (wind speed ≥5 level) or low temperature (≤5℃) environment to ensure construction quality.

Sunroom Roof Great Wall Aluminum Plate
Maintenance & Care

1. Daily Cleaning: Clean the surface once in spring and autumn every year, wipe with clean water and a soft cloth, avoid using corrosive cleaners or hard tools to scratch the coating;

2. Regular Inspection: Check once a quarter whether the lap joint sealant is aging and cracked, and whether the screws are loose. If problems are found, replace the sealant or tighten the screws in time;

3. Post-Extreme Weather Inspection: After extreme weather such as typhoons, heavy rains and hailstones, comprehensively check whether the boards are deformed and whether the coating is damaged. If damaged, replace the damaged boards in time;

4. Load Control: It is forbidden to stack heavy objects on the roof for a long time. When placing temporarily, a backing plate should be placed under the board to disperse the pressure and avoid deformation caused by excessive local stress.

 

Frequently Asked Questions
 
 

Is small-batch trial order supported?

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Yes, the minimum trial order quantity is 50m, and preferential price is available.

Will installation in low temperature affect the sealing effect?

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It is recommended to install at ≥5℃; low temperature will reduce the curing efficiency of sealant.

Is it necessary to remove the original waterproof layer during old roof renovation?

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No need to remove; can be laid directly if the base is flat and leak-free.

What is the production cycle for export orders?

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7-10 days for regular specifications, 15-20 days for customized specifications, including packaging time.

Can it be used for walkable roofs?

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Can meet the temporary walking of maintenance personnel, not allowed as a permanent activity roof.

 

 

 

 

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